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Automation - Profits and productivity : Micross : Specialists in automation
Our systems give you the knowledge to manage costs and improve profit
By giving the ability to monitor and report on the production and efficiency
of the plant (and the equipment and people in it) and to look at this over a period
of time, then trends and patterns can be identified that can lead to improvements in
productivity.
The errors and faults thrown up by the system can also be analysed by frequency
giving engineering managers the ability to focus their maintenance on specific problem
areas that maybe slowing down production or causing 'bottle necks' in the system.
Check operator performance and efficiency
See where every batch of linen or where each customers work currently is
Monitor production of your plant in real time
An example of monitoring
- in an industrial laundry
"Day 1" - An average day of production (click for a larger version)
"Day 2" - A poor day of production (click for a larger version)
These two charts (actual reports from two separate days) show weight loaded vs hours of work for linen dropped into a batch
washer from a rail system.
"Day 1" shows an average day when the rail system had a large amount of linen in the roof when the washer
is started up at 3 am.
It can be seen that on "day 2" the washer was started too early and had to be stopped between 7 and 8 am due to lack of suitable work for the washer thus wasting energy reheating/starting the washer between 7 and 8 once suitable work was
available and again between 1 and 2 PM due to a technical failure on a key part of the system. This failure can be seen in the
diagnostic report for that period as bags were not coming off the storage lines correctly. (the diagnostic is set when the fault happens and
cleared when the bag arrives at its destination)
"Day 2 diagnostics" - The diagnostic report for the period of downtime (click for a larger version)
The stop between 6 and 7 am seen here was noted to be happening quite regularly and based on this information plans
were made to try to eliminate this.